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CoccioTerm MGN

Thermal Plaster for High Humidity Environments
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CoccioTerm MGN - Description

COCCIOTERM MGN is a thermal insulating lime plaster that combines natural lime, expanded perlite, and traditional Roman cocciopesto (crushed brick powder) to create a material with outstanding insulating, sound-absorbing, and mechanical properties. The natural porosity of both lime and terracotta gives the plaster exceptional vapor permeability and a remarkable ability to regulate the humidity of masonry walls.

Benefits and Comfort Improvements:

  • Enhanced thermal performance: keeps walls warm, dry, and energy-efficient.

  • Energy savings: reduces heat loss and lowers heating costs thanks to its excellent insulation capacity.

  • Improved thermal comfort: the thermal mass and inertia of cocciopesto and perlite act as an energy reservoir, evening out temperature fluctuations and maintaining a stable indoor climate.

  • Humidity regulation: the hygroscopic nature of the brick powder and the open porosity of lime allow the plaster to act as a natural moisture buffer, maintaining healthy humidity levels indoors.

  • High breathability: prevents condensation and mould formation by allowing moisture to escape freely through the wall structure.

COCCIOTERM MGN offers a natural, sustainable solution, improving comfort, durability and energy efficiency in buildings while preserving the breathability of lime-based construction.

What is Cocciopesto?

In ancient Rome, a particular type of mortar called "cocciopesto", a mix of lime and brick dust or crushed terracotta fragments (coccio = pottery fragments; pesto = crushed) was widely used as:

  • A plaster to protect wall structures from moisture. It has been the plaster of choice for high-humidity environments such as Roman baths, basements and cellars.
  • A flooring material, both as a floor base and floor finish, due to their excellent longevity and moisture-regulating properties. 
  • A finishing plaster to create impermeable linings for cisterns, wells and aqueducts (ancient water pipes), or today for bathroom or shower room walls

Cocciopesto plasters are special lime plasters because they are extremely breathable, resist moisture and humidity, have high thermal mass storing heat naturally, and can regulate indoor humidity extremely well preventing condensation even in high-humidity environments.

Given the wide accessibility of their prime materials and their wide range of application, Cocciopesto plasters spread rapidly to every corner of the Roman empire and they are still widely used today. Here are their key benefits in more detail.

Cocciopesto Plasters - How They Balance Heat and Moisture Naturally

Cocciopesto plasters and screeds have several notable benefits over regular lime:

  1. Better Breathability with Reduced Liquid Absorption: the ceramic powder in cocciopesto mixes refines pore structure: many small, evenly distributed micro-pores connected by fewer large capillaries. This creates a tortuous, self-regulating pore system that:
    • Has high breathability similar to air limes (μ ≈ 10)
    • Limits liquid water penetration (low water absorption A and W values)
    • Prevents saturation under driving rain or condensation cycles.
    So cocciopesto breathes freely like lime but soaks much less — a key reason it performs well in humid or semi-exposed interiors.
  2. Drier and Healthier Indoor Climate: cocciopesto can absorb and release more moisture than lime, creating a drier, more stable and healthier indoor environment. This ability is described by the Moisture Buffer Value (MBV) which in plain English explains how much water a material can temporarily absorb, store and release (in grams per m² for every RH% variation). Cocciopesto typically achieves MBV = 3–4 g/m²·%RH, roughly twice that of air lime (1–2 g), the higher this number, the better the moisture buffering capacity. That means cocciopesto can handle sharper humidity fluctuations more effectively, levelling humidity variations — a big advantage in bathrooms, kitchens or basements where RH can swing from 40% to 80% within hours. This not only stabilises the indoor climate but keeps wall surfaces warmer and drier, preventing condensation andmould before it even starts.
  3. Warmer - Greater Thermal Mass and Stability: cocciopesto mixes due to the added crushed, low-fired brick dust contain microscopic ceramic particles that have higher thermal mass or specific heat capacity (≈2.0–2.1 J/g·K) compared with lime’s ≈0.9–1.0 J/g·K. That roughly doubles the thermal inertia, meaning it:
    • Slows temperature swings, improving comfort
    • Reduces condensation risk because surfaces cool more slowly
    • Helps retain warmth in rooms heated intermittently
  4. Salt Resistance and Chemical Stability: the pozzolanic reaction between lime and brick dust forms calcium silicate and aluminate hydrates — similar to hydraulic limes but milder. These compounds bind salts in non-crystalline form, preventing efflorescence or spalling. Unlike air lime, which disintegrates when exposed to salts (sulphates or chlorides), cocciopesto remains chemically stable and mechanically sound. That’s why the Romans used it in baths, cisterns and coastal buildings — where pure lime would fail.
  5. Gentle Early Hardening: the pozzolanic reaction also gives earlier set and higher cohesion without losing breathability. Pure lime plasters can stay soft and vulnerable for weeks; cocciopesto gains “green strength” quickly, allowing faster drying and resistance to washing out during humid weather. This is beneficial for cocciopesto finishes and floor screeds which gain strength faster.
  6. Longer Lifespan and Lower Maintenance: because of its dense but open microstructure, cocciopesto weathers slowly. Its reddish tint (from the brick dust) also makes staining and dusting less visible over time — an aesthetic plus for interiors.

Cocciopesto gives a more resilient, low-maintenance and thermally stable surface while keeping all the gentle, breathable qualities of lime. It balances heat and moisture naturally — a principle known to the Romans centuries ago. It’s not just a more absorbent lime — it’s a smarter, more balanced material that bridges the gap between soft air lime and stronger hydraulic limes.

In everyday life, this means cocciopesto-lined rooms feel more comfortable, absorb short humidity peaks after cooking or showering, and avoid cold, damp patches on walls. When the room is warm, cocciopesto surfaces gently absorb heat; when heating stops that stored warmth is released back, keeping surfaces warmer and preventing condensation. This stabilises both heat and humidity, creating a healthier indoor climate.

The table below summarizes these key properties discussed above:

MaterialVapour Permeability
μ-value
(Breathability Index)
Moisture Buffer Value (MBV)
[g·m⁻²·%RH⁻¹]
Short-Term Water Absorption (A-value)
[kg·m⁻²·h⁻⁰·⁵]
Salt
Resistance
Chemical Compatibility
Air Lime (CL90)8–101.5–2.22.6–3.6PoorExcellent
Cocciopesto-Lime (Roman-type)7–103.0–4.20.5–0.7GoodExcellent
Medium-fired Brick10–250.8–1.20.8–1.1GoodExcellent
Medium Sandstone20–800.8–1.30.4–0.5GoodExcellent

Key Features

Here are some key features of this product.
Breathable
Being a lime plaster, it's naturally vapour permeable or breathable.
Very Good Insulator
This lime plaster has extremely good insulating properties, while being breathable.
No Cement. No Chemicals
This plaster does not contain chemicals or cement - it only contains natural materials.
Suitable for Listed buildings
This plaster is suitable for historic or listed buildings and heritage renovations.  
Multiple Colours
This is a coloured plaster that comes in multiple colours.
Excellent Humidity Regulator
Can effectively buffer humidity variations, maintaining low internal humidity, preventing condensation.
For Cellars, Basements
Can resist high humidity, suitable for cellars, basements.

Composition

  • Natural air lime: highest purity lime containing min 90% CaO, classified as CL90S according to EN-459-1 standard
  • Cocciopesto (ground terracotta): brick powder milled from traditional porous bricks, wood fired at low temperatures at around 600°C
  • Natural hydraulic lime NHL 3.5, certified according to EN-459-1 standard
  • Natural perlite
  • Natural plasticisers: of food / plant origin to improve workability

Technical Data

Granulation (mm)
0-3
Vapour diffusion resistance (μ)
7
Declared thermal conductivity - λ (D)
0.062
Specific heat capacity (J/g.K) or
Thermal mass
2.06
Water absorption
W1
pH
10.5
Adhesion (N / mm²)
0.1
Compressive strength (N / mm²)
CSII
Bulk density (kg / m³)
420
Bag weight (kg)
9
Water intake (litre / bag)
5
Consumption (kg / m² / cm)
6
Application temperature (°C)
5-30
Fire rating
A1
Chloride content (%)
None
Harmful substances
None
Colour
Brick

Certifications

  • Green Environmental Criteria (CAM) Declaration: a “green purchase” environmental declaration, indicating that this product satisfies the environmental requirements of the Italian Government, representing the best ecological solution for a project when taking into account the entire life cycle of a product from manufacturing to disposal.
  • CE Marking: this product complies with all relevant European Union regulations, meeting all performance requirements required by the CE marking.

Work Specifications & Application

Here are the recommended work specifications for this plaster.

coccioterm-main-core-conservation

Thermal

[20 – 60+ mm] Lime thermal insulation coat, breathable. Applied in 20 mm coats until the desired thermal performance is reached. E.g.

  • █ [20 mm] Thermal insulation coat 1.
  • █ [20 mm] Thermal insulation coat 2.
  • ▒ [Mesh] Fibreglass mesh (10 x 10 mm): every 40 mm for consolidation and added flexibility.
  • █ [20 mm] Thermal insulation coat 3. Etc.

Application Instructions

Here are some key technical points about how to apply this material correctly. Please have the applicators read / watch the application instructions below before applying the product.

APPLICATION VIDEO:

  • Clean the masonry: the plaster must be applied on a cleaned and uniformly wet substrate. All crumbling and loose parts must be removed by brushing so the masonry is free of dust, salts and oils. If possible, also wash the walls with a pressure washer; this will clean and wet the walls in one go. Close larger holes with lime mortar and pieces of bricks.
  • Mixing: mix the material with clean tap water only without adding anything else (no other material or additive), until a homogenous, creamy-consistency mix is obtained. 
  • IMPORTANT: Dry to wet mixing: plasters with hydraulic ingredients should always be mixed from dry to wet (workable) state. Add your powder to a bit of water, start mixing and gradually add more water till the right consistency is reached. This is the right way. Mixing the other way – wet to dry mixing – by starting with lots of water then gradually adding powder to the right consistency, is incorrect. Reason: excessive wetting weakens the plaster, alters its hydraulic set resulting in less performant, more friable and shorter lasting plasters.
  • Application: apply the thermal plaster in (up to) 20 mm coats in one pass, without compressing the material. Wait for the previous coat to harden (2-3 days depending on ambient conditions) before applying the next coat. The last layer must be levelled to make the application of the finishing easier.
  • Drying time: as porous thermal plasters take up significantly more water than denser “regular” plasters, they have proportionally longer drying times. Thus, before applying the finish, it is advisable to let the thermal insulation dry for 15-20 days.
  • Finishing: for better mechanical protection thermal plasters should be finished with a dedicated finish (e.g. Megastuk MGN) – these are mechanically more resilient, longer lasting than ordinary lime putty finishes.
  • Application conditions: ambient and wall temperatures must be between +5 to +30°C during application. Surfaces should be protected from rain and humidity until they have completely dried (approx. 3 – 10 days depending on weather conditions).

Any Questions? Need Technical Advice?

If you have any questions about a project, a problem, a solution, or any of our plasters - please get in touch.

We understand that each project is unique. Using the contact form below feel free to ask us any question. Give us as much detail as you can about your project so we can get back to you with more relevant answers. 

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Completed Projects

Here are some of our projects using this plaster:

Solutions

This material can be used in the following applications or solutions:

Photo Galleries

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Similar Category Products

Here are some other similar products of the same category (e.g. other main coats or finishes). Depending on your application, you could use these as alternative products. 

Product Combinations

Although all MGN plasters can be used on their own, in many applications they perform best when certain materials are applied together as a plastering system complementing and reinforcing each other.

Here are some other plasters which are recommended to be used with this one.