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Plasterboarding

The Right and Wrong Way
Table of Content — open

Plasterboarding or drylining represents an attractive and cost-effective alternative to wet plastering. This method became popular starting from the 1950s and gradually replaced wet plastering or traditional Victorian “lath & plaster” technique in many applications.

Plasterboarding Advantages

The reason why plasterboarding is so popular is because it offers a number of advantages over wet plastering. Here are some of them:

  • Cost-effective: in terms of materials, plasterboarding is less expensive than plastering. In terms of labour costs, because it's easier to apply one can also save on labour costs. On the other hand, good plasterers can be hard to find and be more expensive.
  • Tidy: less messy than plastering. Pipes and wires can also be routed under the plasterboard giving your home a tidier appearance.
  • Fast to apply: because there is no drying periods, it can be painted straight away. No hairline cracks.
  • Easy to maintain, repair or decorate.
  • Smooth, straight walls: plasterboarding can smooth uneven surfaces or straighten out non-straight walls, often a concern in old buildings.
  • Thermal benefits: as the air gap behind the plasterboard acts as an insulator, it can make older buildings feel warmer and more comfortable, especially if insulated plasterboard is used.
  • Effective against condensation: the air gap keeps separates the wall fabric from the finish, keeping the surface temperatures warmer, thus reducing condensation and thermal bridging.
  • Allows some breathability to damp walls: because of the air gap, walls can breathe to some extent. Used in conjunction with the Magnetic DPC System the walls can gradually dry out behind the plasterboard.
  • Managing the effect of salts: as the cavity separates the underlying wall fabric from the decorated surfaces, salts won't be able to crystallize on the surface.

Plasterboarding Disadvantages

Here are some of the potential disadvantages why plasterboarding might not be suitable for your particular project:

  • Less space: because of the presence of the air gap you are trading some of the room space for the increased comfort or practicality, For larger rooms this is usually not a problem, however for smaller rooms it can be a disadvantage.
  • Modern look: plasterboarding gives you a more modern look with straight edges. If a traditional, old-style "uneven" look is more important to you than the other benefits listed above, than wet plastering might be the better option for you.
  • It can conceal ongoing problems: because plasterboards separate the surface finish from the wall fabric, some building defects (e.g. cracks) or underlying dampness problems (e.g. leaks, rising damp etc.) can stay undetected for years behind plasterboard.

Types of Plasterboards

Over time a number of plasterboard types have been developed to suit a wide variety of applications. The most common ones are:

  • Standard plasterboard: suitable for most situations.
  • Thermal (insulated) plasterboard: probably the second most common plasterboard type. It incorporates a layer of insulating foam on the back for improved thermal comfort. Available in several insulation levels (e.g. Basic, Plus, Super) and thicknesses.
  • Acoustic plasterboard: a denser plasterboard for improved sound insulation.
  • Foiled-backed plasterboard: comes with an integrated damp proof membrane on the back in the form of a coloured silver foil.
  • Moisture resistant plasterboard: contains water repellent additives in its core. Suitable as a base for tiled areas (e.g. kitchens and bathrooms). Should not be immersed in water.
  • Fire protection plasterboard: contains glass fibres and other additives in its core for increased fire protection.

Most types of plasterboards come in 2 thicknesses: the "normal" 12.5 mm (1/2 inch) and the thinner 9.5 mm (3/8 inch). The thicker 12.5 mm one is most commonly used for walls and ceilings as it offers increased strength and rigidity.

Usual sheet sizes vary between (0.9 – 1.2) x (1.8 – 3.6) m, however other sizes may be available.

Most plasterboards have a finished white surface, while the back is covered by a thicker grey paper. The white paper is the front used for decorating, and it can be skimmed and painted or wall-papered. Skimming provides a smooth surface suitable for painting or wallpapering.

Application Methods

Here are the most common plasterboard application methods.

1. Dot and Dab

The dot and dab technique, also known as drylining, is a very popular due to its low cost, ease of finishing and fast installation. Walls finished in this way can be painted almost immediately. It involves attaching the plasterboard directly onto the wall using “blobs” of drywall adhesive.

While a budget-friendly option, it should be avoided on external walls (due to condensation and penetrating rain) or generally ground floor walls - usually prone to damp and salts (e.g. walls with rising damp or following a rising damp treatment) - as over time the moisture will gradually seep through the glue into the plasterboard, ruining it.

2. Timber Battening

This method involves fixing the plasterboard onto a wooden framework attached to the wall. Vertical timber battens are fitted to the wall at approx. 400 - 600 mm intervals, followed by screwing the plasterboard to the battens with drywall screws. Wall insulation can also be fitted behind the plasterboard in-between the battens.

This system allows better load resistance (e.g. for fitting shelves or cabinets) than the dot and dab system.

To protect the wooden battens from rot, insulating membrane is often fitted between the wall fabric and the wooden battens. However, if no membrane is used or the fastening screws pierce the waterproof membrane, the battens over time become susceptible to rot.

3. Metal Battening

Using metal battens or studs is the most modern method of plasterboarding and it is recommended for walls affected by dampness and salts.

Instead of using wooden battens, the more resistant galvanized steel is used and the plasterboard is fastened with screws onto the metal studs. Galvanized steel won’t rot or rust and offers long-term (50-75 years) protection in corrosive or salty environments.

Summary

  • Plasterboarding, the modern version of "lath & plaster" technique is a convenient redecoration alternative to plastering, with some appealing benefits.
  • "Dot-and-dab" method should be avoided on external walls, as well as on walls subject to rising damp and/or ground salts. For these buildings the metal battening options is recommended.
  • Thermal (insulated) plasterboards can make old buildings more comfortable by making them warmer.

Recommended Products

Here are the typical recommended materials / products for this solution. Other plaster variations are possible as we have different types of main coats (normal or thermal) and finishes (smoother, grainier, coloured etc.) depending on your needs or application. Please get in touch to discuss additional options.

More Information

Here are some related pages with additional technical information, giving you a more in-depth understanding of this topic.

Photo Galleries

Here are some photos demonstrating this solution. Click on any image to open the photo gallery.

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Plasterboarding - Keeping the Cavity Dry

For the longevity of the plasterboarding and the health of the internal environment it is important to keep the plasterboard cavity as dry as possible. Applying a thin (8-10 mm) coat of Rinzaffo MGN Roman plaster coat on the surface of the brick/stone masonry under the cavity prevents moisture and salt infiltration as well as crumbling, keeping the cavity under the plasterboard dry.

Any Questions? Need Technical Advice?

If you have any questions about a project, a problem, a solution, or any of our plasters - please get in touch.

We understand that each project is unique. Using the contact form below feel free to ask us any questions. Give us as much detail as you can about your project so we can get back to you with more relevant answers. 

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Plaster Application

Here are some key application points about the application of each plaster, as well as links to the full application guides. Additional documents can be found on the individual plaster pages. 

Rasacol

rasacol-mian2-core-conservation

Finishing

  • Mixing: mix the material with clean tap water only without adding anything else (no other material or additive), until a homogenous, creamy-consistency mix is obtained. 
  • Recommended thickness of the finish: 3-4 mm. For best results, the finish should be applied in two “half-coats” of 2 mm each, with a fine 3-4 mm fibreglass mesh embedded in-between. The mesh makes the finish more flexible, minimizing the appearance of fine cracks.
  • Various textured finishes can be achieved, depending on the finishing technique used:
    • Coarse finish: by finishing the surface with a sponge or wooden trowel.
    • Smooth finish: by using a stainless steel trowel, compressing and smoothing the semi-dry surface, the sand granules are pushed into the material, resulting in a smooth finish.
    • Washed finish: by finishing the surface with a sponge trowel. After the surface has hardened, the surface is washed with water and blotted with a sponge to bring out the aggregate, its specific texture and colour.
  • Painting: as this is a breathable lime plaster, wall surfaces should be painted with a breathable mineral paint. Wallpapers and modern emulsion petrol-based paints, with no or limited breathability, should be avoided.
  • Application conditions: ambient and wall temperatures must be between +5 to +30°C during application. Surfaces should be protected from rain and humidity until they have completely dried (approx. 3 – 10 days depending on weather conditions).

Megastuk

megastuk-main-core-conservation

Finishing

  • Mixing: mix the material with clean tap water only without adding anything else (no other material or additive), until a homogenous, creamy-consistency mix is obtained. 
  • Recommended thickness of the finish: 3-4 mm. For best results, the finish should be applied in two “half-coats” of 2 mm each, with a fine 3-4 mm fibreglass mesh embedded in-between. The mesh makes the finish more flexible, minimizing the appearance of fine cracks.
  • Various textured finishes can be achieved, depending on the finishing technique used:
    • Coarse finish: by finishing the surface with a sponge or wooden trowel.
    • Smooth finish: by using a stainless steel trowel, compressing and smoothing the semi-dry surface, the sand granules are pushed into the material, resulting in a smooth finish.
    • Washed finish: by finishing the surface with a sponge trowel. After the surface has hardened, the surface is washed with water and blotted with a sponge to bring out the aggregate, its specific texture and colour.
  • Painting: as this is a breathable lime plaster, wall surfaces should be painted with a breathable mineral paint. Wallpapers and modern emulsion petrol-based paints, with no or limited breathability, should be avoided.
  • Application conditions: ambient and wall temperatures must be between +5 to +30°C during application. Surfaces should be protected from rain and humidity until they have completely dried (approx. 3 – 10 days depending on weather conditions).