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Breathability

What Controls Breathability?
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Breathability is about vapour movement. It is about the mechanisms and factors that control (facilitate or hinder) the movement of vapours through porous materials. Understanding the key factors that affect the movement of vapours is key to understanding breathability.

Common Understanding of Breathability

Regarding breathability, it is generally believed that:

  • A breathable wall fabric stays dry as it can fully evaporate out all its moisture content and doesn't trap any moisture.
  • Moisture accumulation is caused by the presence of moisture barriers: non-breathable materials (e.g. cement. plastics) applied on the surface.
  • If the moisture barriers are removed and the breathability of the masonry is restored, the wall fabric dries out and stays dry thereafter because it can now breathe.
internal lime thermal insulation
It is assumed that vapours just 'fly through' a breathable wall fabric
external lime thermal insulation
It is also assumed that moisture accumulation is caused by vapour barriers

These statements assume that a breathable wall fabric does not interfere with the passage of vapours - those just "fly through" the fabric without affecting it, meaning if 100% moisture goes into the fabric all 100% comes out on the other end, no moisture accumulation occurring in the fabric. 

This is not the case.

Practical observations did not seem to substantiate this hypothesis, so we decided to explore this topic in depth which led to some important findings.

Breathable Masonries Do Trap Some Moisture

In the lab we have built a small test wall from of "old-style" soft, porous, new bricks placed on drained damp soil. At the beginning of the experiment the bricks were completely dry. Then we removed the plastic foil from under the bricks allowing water vapours to move into the bricks. We have monitored the movement of moisture from the soil, through the bricks, to the surface with a large array of sensors, taking consecutive readings from all masonry areas and the environment.

IMG_20200421_104210-A1400x787-core-conservation
Experimental setup with the drained soil, bricks and many moisture sensors.

Once the masonry has made contact with the damp soil - we noticed that the moisture build-up occurred in two distinct phases: 

  1. [Phase 1] Moisture accumulation: moisture started accumulating steadily inside, under the surface of a dry brick (blue line), reaching 100% RH in about 4 hours. During this time no evaporation took place through the surface, the surface humidity (flat green line) being low, matching the ambient humidity (pink line).   
  2. [Phase2] Evaporation: once the brick pores have filled up with vapours, the excess moisture started evaporating out, indicated by the steadily increasing surface humidity (green line).
surface-vs-depth2-core-conservation
Moisture accumulation in a dry breathable brick

This behaviour is caused by electrical surface charges (also known as surface energies or adhesion forces). These are small electric charges present on the surface of all solid materials which can attract light particles - e.g. dust to solid surfaces; or water vapour molecules to capillary surfaces. These charges attract and initially trap water vapours (Phase 1). Once the vapours have covered the capillaries with a thin water film, to some extent neutralizing the surface charges, subsequent water vapours can now fly through the capillaries, resurfacing on the other end, resulting in an evaporating flow (Phase 2).

These electric surface charges are the primary mechanism behind the accumulation of moisture and wetting of the wall fabric.

capillary-bonding-core-conservation
Electrical surface charges attract vapour molecules to solid surfaces, trapping them

This experiment shows that moisture accumulation occurs in a a breathable material. Moisture initially fills it up to 100% RH, then the excess moisture starts "blowing over", resulting in evaporation through the surface.

What Affects Breathability?

The amount of moisture that accumulates from water vapours in a new brick in the lab or in newer buildings, is not significant. Expressed in percentages, the volumetric moisture content of new bricks subject to vapour movement only is typically between 0.1 - 0.5%.

However, in older buildings - even in well-maintained, well-heated and well-ventilated internal walls, not subject to  water ingress or condensation - especially close to ground level, moisture levels can be much higher. This indicates there must be additional factors that affect the movement and bonding of vapours in a porous fabric.

Many technical experiments later we found a very important element that interferes with vapour movement: salts.

the effect of salts
Water breaks down the salt lattice into electrically charged salt ions

In dry state, salts are hard, solid minerals organized in a fixed 3D-lattice, held together by intermolecular electrical attraction forces.

In the presence of water, however things change. Salts get dissolved and broken down by water into their constituent parts - positive and negative salt ions. These travel independently with the liquid water from the soil into the masonry. Being much larger in size and having much larger electrical charges than water molecules, by being drawn into the wall fabric, salt ions will:

  • Significantly increase the surface charge of the masonry 
  • Attract and trap large clusters of water molecules
  • Retain the moisture electrochemically in the masonry
  • Reduce the breathability of the masonry, making salty masonries much damper than non-salty ones.

Salts reduce the breathability of the masonry.

This explains why the masonry tends to be damper near ground level. Amongst other factors, the high salt content of the masonry acts as a moisture collector, binding water electrochemically (hygroscopic effect), leading to reduced breathability and higher residual moisture content of the walls near ground level.

At higher elevations, outside of the salt band, the masonry - primarily being affected by rainwater -  does not contain salts, the walls having high evaporation and a high breathability.

house-zones3a-core-conservation
The salt content of the masonry affects its breathability

Putting it all together: here are the main factors that affect the breathability of porous masonries:

  1. Physical properties of the fabric: pore characteristics such as size, structure etc. which affect the penetration and movement of vapours inside the wall fabric.
  2. Electrochemical properties of the fabric: particularly its surface charges or the adhesion forces between the capillaries and the water vapours. It has been found that the higher the surface charges, the more water capillary surfaces can trap. The electrical charges of salt ions act as an important catalyst in this regard, as the added charge of salt ions increase the surface charges of the masonry. Thus non-salty bricks have lower surface charges, while salty bricks have (much) higher surface charges.
  3. Added surface coats: plasters, renders, paints or coatings added to the masonry are well-known to affect the breathability of the wall fabric, typically reducing it to some extent. Modern cement based plasters or plastics, also known as moisture barriers, are known to affect breathability of old buildings significantly. 

How is Breathability Measured?

The size of a water molecules are extremely tiny (0.1 nm in size), these being about 10 billion times smaller than the human body. Water vapours can pass through most building materials even if they have no visible holes. A completely invisible 1 µm typical brick pore is about 10,000 times wider than the diameter of a water molecule. To put these relative sizes into perspective: if in our example we imagine the water molecule being 1 mm in diameter, the invisible brick crack width is 10 metres!  

The movement of water vapours through the (mostly invisible) pores of porous materials is called vapour diffusion.

Breathability - or the ability of water vapours to penetrate other materials - is measured by the water vapour diffusion resistance or mju (μ) value. This is a material property, independent of thickness, the lower the μ-value the more breathable a material is. 

The lightest material is air. The reference mju-value of 1 (μ = 1) is the resistance of a 1 metre thick air layer. Obviously, solid materials have higher resistance than air, their μ-value being higher than 1.

Here are some indicative μ-values of the most common building materials. Please bear in mind that these values can vary based on the porosity and composition of each type of material.

Material
μ-value
Air
1
Lime putty plaster (air lime)
7 - 10
NHL 2
15
NHL 5
25
Cement plaster
75 - 250
Plasterboard
10
Clay bricks
20 - 35
Limestone
20 - 35
Sandstone
25 - 60
Gloss paint
40 - 200
Polystyrene foam
100 - 750
Aluminum foil
4,000

Using only highly breathable materials with the lowest possible μ-value is not the best choice for every situation. The more breathable a material is, the more moisture it can absorb.1Nienhuys, Sjoerd. (2012). Tables for Thermal Insulation in High Altitude Areas of The Himalayas, Technical Working Paper Number 3 with Adjusted Values for Reflective Foils, Researchgate

Very porous, very breathable materials absorb more moisture than denser materials. The absorbed moisture affects negatively the thermal performance of insulation materials as breathability is about a two-way airflow: from the material (drying) and into the material (wetting).

Based on their moisture absorption capacity, porous materials can also be classified as:

μ-value
Moisture absorption
1 - 5
Very High
5 - 10
High
10 - 20
Elevated
20 - 50
Reduced
50 - 100
Low
> 100
Very Low

References

  • 1
    Nienhuys, Sjoerd. (2012). Tables for Thermal Insulation in High Altitude Areas of The Himalayas, Technical Working Paper Number 3 with Adjusted Values for Reflective Foils, Researchgate

References

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