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TermoRasante AeroGel MGN

Super-Insulating Lime-Aerogel Plaster
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TermoRasante AeroGel MGN - Description

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The TermoRasante Aerogel MGN (or Rasante Termoriflettente MGN) is a super-insulating thermal plaster, a thermal bridging regulator, anti-condensation, anti-mould, highly breathable lime-aerogel thermal plaster. Due to its high aerogel content offers great insulation performance in a thin form factor, saving valuable space.

Silica aerogel in a plaster form not only matches the performance of other forms of aerogel, such as thermal blankets, but it can surpass them. This occurs as a result of the Knudsen effect which makes the thermal conductivity of aerogel to decrease significantly in a small-pore environment where the nano-cavities restrict the free movement of gas particles – resulting in a better thermal insulation of the aerogel plaster than thin sheets of aerogel surrounded by large masses of free air.

Applied in just a few (5-10) millimetres the plaster can increase the surface temperature of old or new walls by 3°C to 5°C, eliminating condensation and mould. The application of a plaster also results in higher air-tightness than other forms of insulation, contributing to less overall heat losses.

This lime-aerogel plaster combines several mechanisms – excellent thermal performance, high solar reflectance and infrared emittance (the ability to reflect the existing heat back into the room) – which all work in combination, resulting in an outstanding equivalent thermal conductivity as low as λeq = 0.010 W/m*K, outperforming commercial expanded polystyrene foams with reflective coatings, while being highly breathable.

This thermal plaster can be used on any type of building, new or old, and it provides a building-friendly solution for the renovation and refurbishment of older buildings with solid walls.

Why Aerogel?

Aerogel is a material that is 99.8% air. It is an extremely light material weighing about 1 kg/m³. It is also known as "solid air" or "blue smoke" due to its translucent nature and the way it scatters light.

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Aerogel

Despite its lightness, aerogel structurally is very strong. Its impressive load-bearing abilities are due to its microstructure, in which 2–5 nm spherical particles are fused together into a network of highly porous three-dimensional clusters measuring just under 100 nm.

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Aerogel structure

Aerogel is an extremely good thermal insulator because its three-dimensional clusters contain air pockets which almost nullify two of the three methods of heat transfer – conduction (aerogel being mostly composed of insulating gas) and convection (the microstructure prevents gas movement).

Silica aerogel - used in our plaster - is an especially good thermal insulator because silica itself is a very poor conductor of heat.

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Aerogel thermal performance demonstration

Key Features

Here are some key features of this product.
Breathable
Being a lime plaster, it's naturally vapour permeable or breathable.
Superinsulator
Due to its composition and extremely high thermal perfomance, it is classed as a super-insulator. 
Heat Reflectant
Thanks to its excellent heat reflectance, it creates a high thermal comfort in the room.
No Cement. No Chemicals
This plaster does not contain chemicals or cement - it only contains natural materials.
Suitable for Listed buildings
This plaster is suitable for historic or listed buildings and heritage renovations.  

Composition

  • Natural air lime: highest purity lime containing min 90% CaO, classified as CL90S according to EN-459-1 standard
  • Natural hydraulic lime NHL 3.5, certified according to EN-459-1 standard
  • Aerogel: aerogel in nanotechnological form
  • Lightweight micro silica: lightweight amorphous (non-crystalline) micro silica

Technical Data

Granulation (mm)
0-1
Vapour diffusion resistance (μ)
10
Declared thermal conductivity - λ (D)
0.016
Equivalent thermal conductivity (λ eq)*
0.010
Specific heat capacity (J/g.K) or
Thermal mass
2.27
Infrared emittance (IE)
0.914
Solar reflectance (SR)
0.820
Water vapour permeability
V1
Liquid water permeability
W2
Adhesion (N / mm²)
0.5
Bulk density (kg / m³)
254
Bag weight (kg)
8
Water intake (litre / bag)
4.5
Consumption (kg / m² / cm)
3.5
Application temperature (°C)
5-30
Fire rating
B, s2, d0
Chloride content (%)
None
Harmful substances
None
Colour
White
Recommended thickness (mm)
5-40
* taking into account the heat reflectance

Certifications

  • Green Environmental Criteria (CAM) Declaration: a “green purchase” environmental declaration, indicating that this product satisfies the environmental requirements of the Italian Government, representing the best ecological solution for a project when taking into account the entire life cycle of a product from manufacturing to disposal.
  • CE Marking: this product complies with all relevant European Union regulations, meeting all performance requirements required by the CE marking.

Work Specifications & Application

Here are the recommended work specifications for this plaster.

[10 – 30+ mm] Lime thermal super-insulation coat, breathable. Applied in 10 mm coats until the desired thermal performance is reached. E.g.

  • â–ˆ [10 mm] Thermal insulation coat 1.
  • â–ˆ [10 mm] Thermal insulation coat 2.
  • â–’ [Mesh] Fibreglass fine mesh (4 x 4 mm): every 20 mm for consolidation and added flexibility.
  • â–ˆ [10 mm] Thermal insulation coat 3. Etc.

Application Instructions

Here are some key technical points about how to apply this material correctly. Please have your plasterer read / watch the application instructions before applying the product. If any questions, please contact us, happy to help.

  • Mixing: mix the material with clean tap water only without adding anything else (no other material or additive), until a homogenous, creamy-consistency mix is obtained. 
  • IMPORTANT: Dry to wet mixing: plasters with hydraulic ingredients should always be mixed from dry to wet (workable) state. Add your powder to a bit of water, start mixing and gradually add more water till the right consistency is reached. This is the right way. Mixing the other way – wet to dry mixing – by starting with lots of water then gradually adding powder to the right consistency, is incorrect. Reason: excessive wetting weakens the plaster, alters its hydraulic set resulting in less performant, more friable and shorter lasting plasters.
  • Application: apply the plaster with a stainless-steel trowel in a 5-10 mm coat, just spreading and levelling it, without pushing the material around too much. Apply subsequent coats in further 10 mm passes. 
  • Finishing: for better mechanical protection thermal plasters should be finished with a dedicated finish (e.g. Megastuk MGN) – these are mechanically more resilient, longer lasting than ordinary lime putty finishes.
  • Painting: as this is a breathable lime plaster, wall surfaces should be painted with a breathable mineral paint. Wallpapers and modern emulsion petrol-based paints, with no or limited breathability, should be avoided.
  • Application conditions: ambient and wall temperatures must be between +5 to +30°C during application. Surfaces should be protected from rain and humidity until they have completely dried (approx. 3 – 10 days depending on weather conditions).
  • IMPORTANT: Please watch the plaster application video below before applying the material. Unmute the video if it plays without sound.

Downloads

Here are some key technical documents (spec sheets, application guide etc.) about this plaster.

Any Questions? Need Technical Advice?

If you have any questions about a project, a problem, a solution, or any of our plasters - please get in touch.

We understand that each project is unique. Using the contact form below feel free to ask us any question. Give us as much detail as you can about your project so we can get back to you with more relevant answers. 

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Awards & Nominations

This product has won or been nominated for the following industry awards:

Completed Projects

Here are some of our projects using this plaster:

Solutions

This material can be used in the following applications or solutions:

Photo Galleries

Here are some photos demonstrating this solution. Click on any image to open the photo gallery.

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Videos

Here are some videos related to this solution. Please unmute the videos when playing them.

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Similar Category Products

Here are some other similar products of the same category (e.g. other main coats or finishes). Depending on your application, you could use these as alternative products. 

Product Combinations

Although all MGN plasters can be used on their own, in many applications they perform best when certain materials are applied together as a plastering system complementing and reinforcing each other.

Here are some other plasters which are recommended to be used with this one.